
The key steps in the evolution of your new knee replacement system are:
- assemble surgical design team
- review key design parameter options, competitor offerings, relevant patents
- define a comprehensive set of design team preferences
- generate surgical implant solid models and manufacturing drawings
- confirm implant assembly and inter-connectivity via prototypes, if applicable
- identify implant regulatory testing requirements
- initiate manufacture of parts required for regulatory testing
- complete implant regulatory testing and polymeric material characterization
- submit for implant market clearance from regulatory body
- identify product packaging requirements and related testing requirements
- initiate necessary packaging tests
- produce or purchase prototype surgical instruments and sterilization trays
- confirm effectiveness of instruments with bone models and/or cadavers
- complete surgical instrument sterilization tray with definitive instruments
- validate sterilization protocols for loaded instrument trays, implants
- receive market clearance from applicable regulatory agency
- place production orders for implants, instruments, and instrument trays
This list can be resolved down to 3 key milestones:
1) obtaining regulatory body clearance to use the implants
2) generation and validation of implant system accoutrements (instruments, sterilization trays, packaging)
3) production of sterile implants in side-size-thickness permutations and volumes sufficient to perform surgical cases on a limited or larger scale.
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